Material Innovation Made the Aligner Industry Possible

Our CEO & Founder, Marina Domracheva, was honored to meet and have an hour-long conversation with Ray Stewart at the EAS meeting in Seattle. Ray, a PhD in chemistry and holder of over 30 issued U.S. patents, invented new plastics for aligners—including Zendura—and revolutionized the industry.

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The aligner industry could not have evolved without material innovation.

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Today, we are spoiled, we take a good plastic for allergens as granted, and mostly negotiate on price. But 20 years ago, there was no good plastic.

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There are criterias which plastic for aligners should meet:

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Plastics for aligners need to be flexible and move teeth at the same time, while also being chemical resistant (to water, alcohol, olive oil, etc.), crack resistant, stain-resistant (patients do drink coffee and red wine), transparent, biocompatible, and easy to thermoform.

Today we take these properties as the standard, but 20 years ago they were a real disruption. It was fascinating to hear how even a small change in formula can make plastic stain-resistant.

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Dr. Ray developed it. What a legend.

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Now we are facing another revolution—direct printing. Excited to see what’s next.

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